Custom Softgel Manufacturer, USA

Looking for a top-tier softgel contract manufacturer in the USA? F.A.M.E. Health Labs is your trusted partner for softgel supplement manufacturing. We combine advanced encapsulation technology with strict quality standards to create customized softgel capsules, ensuring perfect fill compositions and robust shell integrity. Whether you're seeking small-batch or large-scale softgel manufacturing, we provide complete flexibility in formulation, shell types, and packaging solutions, delivering exceptional products in today's discerning supplement market.

At F.A.M.E. Health Labs, we partner with you to manufacture great custom softgel supplements

At F.A.M.E. Health Labs, as a trusted supplement manufacturer in the USA, we foster dedicated partnerships to develop premium custom softgel supplements that elevate your brand in the marketplace. Our collaborative methodology combines specialized softgel technology with responsive product development, transforming your supplement concept into commercial reality.

We excel in manufacturing softgel supplements with superior oxygen barrier properties, optimal fill composition, and exceptional bioavailability profiles. From omega fatty acids to fat-soluble vitamins, our softgel manufacturing systems support diverse softgel applications while maintaining consistent quality across production volumes. Our specialized development professionals work closely with your brand at each stage, establishing a coordinated process that turns innovative formulation ideas into distinctive softgel supplements, aligned with contemporary consumer health priorities.

Read MoreRead Less

What Makes a Custom Softgel Manufacturer the Right Choice for Your Brand?

Choosing the right custom softgel manufacturer is crucial for creating products that stand out in a competitive market. Custom softgel manufacturing gives brands a competitive edge through unique formulations that precisely target consumer needs. Unlike standard options, softgel manufacturers in the USA offer several key advantages:

Formula Exclusivity

Create proprietary blends that competitors can't replicate

Superior Bioavailability

Enhance absorption of oil-soluble nutrients

Oxygen Protection

Shield sensitive ingredients from oxidative degradation

Precise Dosing

Ensure exact active ingredient delivery in each softgel

Elegant Presentation

Offer visually appealing supplements that enhance brand perception

Consumer-Friendly Format

Provide easy-to-swallow options that improve compliance

Check-Out the Different Types of Softgel
Supplements F.A.M.E. Health Labs Offers

Omega 3 Fish Oil Softgels

We provide omega-3 softgels developed with controlled encapsulation methods designed to maintain consistent EPA and DHA content and help limit oxidation. Each batch is produced with a focus on freshness, uniform composition, and a smooth sensory experience. Packaging and portion sizes can be tailored to support different product positioning.

Vitamin D3 Softgels

We offer vitamin D3 softgels created with carefully selected carrier oils and antioxidants for stability throughout shelf life. Each batch is developed for uniform dosing and consistent composition in a convenient oil-based format. Packaging, serving sizes, and labeling options are available to align with diverse product lines.

CoQ10 Softgels

We provide CoQ10 softgels produced with specialized solubilization techniques to achieve uniform dispersion in oil-based systems. Each batch is developed for consistent ingredient quality and smooth texture. A range of packaging formats and serving configurations can be customized to fit specific branding strategies.

Herbal Oil Extract Softgels

We offer softgels formulated with selected herbal extracts in oil matrices designed to preserve active components and maintain consistent quality. Each batch is produced with controlled encapsulation to help limit oxidation. Packaging, serving sizes, and custom labeling options are available for diverse product concepts.

Fat Burner Softgels

We provide fat burner softgels combining selected compounds in oil-based systems developed for uniform dispersion and consistent texture. Each batch is produced under controlled conditions to maintain ingredient quality. A range of packaging formats and serving configurations can be adapted to align with various product lines.

Fat-Soluble Vitamins

We offer softgels developed for vitamins A, D, E, and K in carefully selected oil carriers. Each batch is produced with attention to ingredient stability and uniformity throughout shelf life. Packaging, serving sizes, and labeling can be configured to support different formulations and branding strategies.

Krill Oil Softgels

Our krill oil supplements deliver phospholipid-bound omega-3s with superior bioavailability and minimal fishy aftertaste. Our softgel manufacturing process preserves the natural astaxanthin content while preventing oxidation, creating premium marine supplements with excellent stability and consumer acceptability.

MCT Oil Softgels

We offer MCT softgels produced with pharmaceutical-grade medium-chain triglycerides selected for specific C8/C10 ratios. Each batch is encapsulated in formats designed to maintain freshness and minimize leakage. A variety of packaging and serving options can be customized to align with ketogenic or wellness products.

CLA (Conjugated Linoleic Acid) Softgels

We provide CLA softgels formulated to include standardized isomer ratios and consistent ingredient quality. Each batch is produced with controlled encapsulation methods to help maintain stability throughout shelf life. Packaging, portion sizes, and labeling configurations can be adapted for different product positioning.

Flaxseed Oil Softgels

We offer flaxseed oil softgels developed to deliver plant-based omega-3 content in convenient servings. Each batch is produced using cold-processing and nitrogen-flushing techniques designed to maintain freshness and uniformity. Packaging and serving sizes can be customized for various wellness lines.

Algae Omega Softgels

We provide algae-based omega softgels containing plant-derived DHA and EPA sources. Each batch is developed to maintain consistent fatty acid content and product stability. Packaging, portion sizes, and labeling options can be configured to align with vegetarian and vegan supplement brands.

Vitamin E Complex Softgels

We offer vitamin E softgels developed to include tocopherol and tocotrienol blends for comprehensive composition. Each batch is produced with encapsulation systems designed to protect delicate components. Packaging and serving sizes can be customized to support diverse product lines.

Evening Primrose Oil Softgels

We provide evening primrose oil softgels formulated to deliver standardized GLA content in consistent servings. Each batch is produced to maintain ingredient quality and minimize oxidation. A range of packaging formats, portion sizes, and labeling options can be adapted to align with wellness brands.

Astaxanthin Softgels

We offer astaxanthin softgels created to deliver measured servings of this carotenoid in oil-based systems. Each batch is produced with solubilization techniques designed to help maintain uniform dispersion and stability. Packaging and serving configurations can be customized for different product concepts.

Black Seed Oil Softgels

We provide black seed oil softgels developed with standardized thymoquinone content and consistent composition. Each batch is produced to preserve the complete phytochemical profile while helping reduce strong taste notes. Packaging formats and portion sizes can be tailored to align with diverse wellness brands.

Garlic Oil Softgels

We offer garlic oil softgels created to deliver controlled allicin potential in a taste-neutral format. Each batch is produced to maintain ingredient quality while minimizing characteristic odor. Packaging, serving sizes, and labeling can be customized to match various supplement product lines.

Borage Oil Softgels

Our borage supplements deliver the highest natural source of GLA (gamma-linolenic acid) with exceptional purity. Our specialized softgel manufacturing process and encapsulation prevent oxidation of these delicate fatty acids while ensuring consistent potency for skin, hormonal, and inflammatory applications.

Lutein + Zeaxanthin Softgels

We offer softgels combining these carotenoids in carefully selected ratios. Each batch is produced with specialized encapsulation processes to maintain consistent dispersion and protect from degradation. Packaging, portion sizes, and labeling can be customized for targeted supplement products.

Vitamin K2 (MK-7) Softgels

We provide vitamin K2 softgels developed to deliver the MK-7 form in consistent servings. Each batch is produced with encapsulation techniques designed to maintain stability and uniform composition. Packaging and labeling options are available to support different supplement product lines.

Crafting Custom Softgel Supplements
with Superior Standards

GRMA

Our commitment to quality is reflected in our GRMA certification, ensuring the highest standards of safety and efficacy for every supplement we produce. With GRMA certification, you can trust that F.A.M.E. Health Labs are manufactured with the utmost care and precision.

NSF

Our NSF certification assures your customers that your products meet the highest standards of quality, purity, and label accuracy. Partner with F.A.M.E. Health Labs and leverage our NSF certification to build trust and enhance your brand reputation.

Health Canada

Our meticulous adherence to Health Canada's stringent standards guarantees your products' compliance, streamlining market entry and minimizing regulatory risks. Choose F.A.M.E. Health Labs as your trusted partner and navigate the Canadian regulatory landscape with confidence.

GMP

Our GMP certification demonstrates our unwavering commitment to the highest standards of manufacturing excellence. From sourcing premium ingredients to employing rigorous testing protocols, we ensure that every product leaving our facility is safe, pure, and consistently effective.

MOSA

Our partnership with MOSA Certified Organic, the second-largest organic certifier in the U.S., guarantees our commitment to using the purest ingredients and sustainable practices, ensuring your supplements meet the highest standards of organic integrity.

SQF

F.A.M.E. Health Labs' SQF certification demonstrates our unwavering commitment to the highest standards of food safety and quality management, ensuring superior products from start to finish.

Our Step-by-Step Custom Softgel Manufacturing
Process: From Formulation to Final Production

step 01
Product Development

Our softgel manufacturing process begins with analyzing your active ingredients' solubility, stability, and bioavailability requirements in oil-based matrices. Our formulation team selects optimal carrier oils, solubilizers, and antioxidants to create stable fill compositions with enhanced absorption profiles. We determine precise shell compositions based on fill compatibility, dissolution requirements, and product positioning. Through systematic prototype iterations, we refine both fill and shell formulations until achieving ideal stability, disintegration characteristics, and bioavailability performance. This specialized approach creates premium softgel supplements optimized for your specific active ingredients and therapeutic targets.

step 02
Ingredient Sourcing

Our procurement specialists select pharmaceutical-grade materials specifically suited for softgel manufacturing applications, validating each component through stringent quality verification. We source specialized gelatin or plant-based polymer alternatives that deliver optimal shell formation and stability. For fill materials, we select carrier oils with superior oxidative stability and appropriate dissolution characteristics. All raw materials undergo comprehensive testing, including peroxide value, heavy metals analysis, and microbiological screening before production approval. This meticulous ingredient qualification creates the foundation for exceptional custom softgel supplements with consistent performance throughout shelf life.

step 03
Packaging and Label Design

Our packaging experts develop container solutions that address the unique requirements of softgel manufacturing, including protection from oxygen, light, and temperature fluctuations. We evaluate specialized options such as nitrogen-flushed bottles, enhanced oxygen barriers, and moisture control systems that extend shelf life. Our design team integrates these functional elements while maintaining your brand's visual identity and consumer appeal. Simultaneously, our regulatory specialists ensure label compliance with FDA requirements, effectively communicating your product's key benefits. This comprehensive approach results in packaging that preserves softgel integrity while boosting market presence.

step 04
Production

Our softgel manufacturing process utilizes advanced encapsulation technology to create uniform shells with precise fill content and consistent sealing. We begin by carefully preparing the fill matrix under nitrogen blanketing to prevent oxidation of sensitive ingredients. At the same time, our shell preparation system optimizes the gelatin or plant-based polymer composition, ensuring controlled temperature and viscosity. This seamless encapsulation process combines these components with multiple quality checkpoints, resulting in softgels with consistent weight, appearance, and performance that meet your exact specifications.

step 05
Testing

Our specialized quality verification program addresses the unique testing requirements of custom softgel supplements. We implement analytical methods optimized for oil-based matrices to accurately quantify active ingredients while monitoring oxidation indicators that predict stability. Physical testing includes seal integrity verification, shell thickness measurement, and disintegration profiling to ensure consistent performance. Specialized evaluation for potential interactions between fill and shell components confirms long-term stability. This comprehensive approach guarantees our softgel delivers reliable potency and performance throughout shelf life, supporting consumer satisfaction and repeat purchases.

step 06
Warehousing

Our climate-controlled warehousing provides the ideal environment for softgel storage, maintaining stable temperatures that prevent softening or hardening of shell materials. We implement additional protection measures including humidity regulation and light protection that preserve fill integrity and prevent oxidation. Our inventory management system ensures first-in-first-out rotation while continuously monitoring storage conditions. Regular stability sampling verifies product integrity throughout warehousing, while our specialized distribution packaging provides additional protection during transit. This specialized approach from a trusted softgel manufacturer ensures your supplements reach consumers with optimal appearance, consistency, and potency.

Explore the Top Benefits of Choosing Custom Softgels for Your Supplements

1. Custom Release Timing

Our advanced softgel manufacturing technology creates specialized release profiles that optimize therapeutic delivery for your specific active ingredients. From standard release that provides rapid dissolution to enteric protection that shields sensitive ingredients from stomach acid, we engineer shell characteristics that enhance ingredient effectiveness. Our formulation expertise includes specialized polymer systems that control dissolution timing for targeted intestinal delivery, ideal for probiotics and acid-sensitive compounds. This release customization provides significant differentiation for your supplements while enhancing bioavailability and efficacy compared to standard delivery formats.

2. Easy to Swallow

Our unique softgel manufacturing process provides an ideal solution for consumers who struggle with traditional tablet and capsule formats, expanding your market reach to include demographics typically underserved by conventional supplements. The smooth, contoured shape and lubricating shell create effortless swallowing experiences that remove compliance barriers. Our size optimization process determines the smallest viable dimensions for your formulation, creating comfortable consumption experiences even for consumers with swallowing difficulties. This accessibility advantage helps your brand connect with broader market segments while building loyalty through positive user experiences.

3. Oil-Based Formulation

Our specialized technology provides the ideal delivery system for lipophilic ingredients that perform poorly in conventional formats. The hermetically sealed oil matrix creates the perfect environment for fat-soluble vitamins, essential fatty acids, and lipid-soluble botanicals, enhancing both stability and bioavailability. Our formulation expertise includes specialized carrier selection that maximizes ingredient solubility and enhances absorption through optimized lipid composition. This delivery advantage creates superior efficacy for oil-soluble nutrients compared to dry formats, providing noticeable results that build consumer trust and repeat purchasing.

4. Custom Shapes, Colors, Sizes

Our comprehensive customization capability creates distinctive softgel manufacturing solutions with immediate brand recognition through specialized shapes, colors, and dimensional characteristics. We offer diverse format options from conventional oval and oblong shapes to specialized contours that enhance consumer recognition and prevent counterfeiting. Our color customization in softgel manufacturing includes both shell and fill appearance, creating signature visual characteristics that strengthen brand identity. Size optimization balances minimal dimensions with required fill volume, ensuring comfortable consumption while accommodating your complete formulation. This differentiation helps your softgel supplements stand out in competitive retail environments.

5. Low Odor, Particularly for Omega Formulations

Our specialized deodorization technology creates exceptionally fresh-tasting omega and fish oil supplements that overcome the consumer acceptance barriers common with these beneficial ingredients. We implement multi-stage processing that eliminates volatile compounds responsible for fishy taste and aroma without degrading essential fatty acid profiles. Our softgel manufacturing process creates an oxygen-impermeable barrier that prevents oxidation throughout shelf life, maintaining the fresh sensory profile established during production. This consumer acceptance advantage significantly improves compliance and repurchase rates compared to conventional fish oil supplements with challenging sensory characteristics.

6. Long Shelf Life

Our advanced softgel manufacturing technology creates exceptional stability profiles that maintain potency and appearance throughout extended shelf periods. The hermetically sealed environment protects sensitive ingredients from oxygen exposure, moisture penetration, and light degradation that typically limit shelf life in other formats. As a trusted softgel manufacturer, our specialized antioxidant systems prevent oxidative deterioration of both fill and shell components, while our manufacturing precision eliminates variation that could compromise product integrity. Typical stability profiles extend 24-36 months depending on specific formulation characteristics, providing significant advantages for inventory management, distribution flexibility, and retail shelf presence.

OUR DIFFERENCE

Why Choose F.A.M.E. Health Labs as Your
Custom Softgel Manufacturer

One-Stop Platform

One-Stop Platform

With our comprehensive suite of services, we streamline the entire production process, from formulation development to packaging and distribution. Our team of industry experts ensures the highest quality standards, adhering to strict regulatory guidelines. With cutting-edge technology and state-of-the-art facilities, we deliver exceptional results and rapid turnaround times. Whether you're a startup or an established brand, F.A.M.E. Health Labs caters to your unique requirements, offering customized solutions tailored to your brand identity.brand, we deliver high-quality, customized solutions tailored to your needs.

Technology & Machines

Technology and Machines

At F.A.M.E. Health Labs, we harness the power of advanced technology and state-of-the-art machinery to revolutionize the supplements manufacturing process. Our cutting-edge equipment ensures precision, efficiency, and consistent quality at every stage of production. From automated blending and encapsulation machines to high-speed packaging lines, our technology-driven approach allows us to meet high-volume demands without compromising on product integrity. With real-time monitoring and quality control systems, we ensure product safety and compliance with regulatory standards.

Industry Experts

Industry Experts

At F.A.M.E. Health Labs, we pride ourselves on having a team of industry experts who are passionate about supplements manufacturing. Our experts bring a wealth of knowledge and experience to the table, ensuring that every aspect of your product is handled with the utmost care and expertise. From formulation development to quality control, our experts meticulously oversee each step of the manufacturing process. With their deep understanding of market trends, regulatory requirements, and consumer preferences, they guide you towards creating supplements that stand out in the industry.

Operational Capacity

Operational Capacity

At F.A.M.E. Health Labs, we boast operational capacity that sets us apart from the competition. Our state-of-the-art facilities and streamlined processes allow us to handle high-volume production, ensuring swift turnaround times without compromising on quality. From raw material sourcing to packaging and distribution, our robust operational infrastructure is designed to optimize efficiency at every step. With advanced machinery, meticulous planning, and a highly skilled workforce, we have the capacity to meet your manufacturing needs, no matter the scale.

Science & Innovations

Science & Innovations

At F.A.M.E. Health Labs, we are fueled by a relentless passion for science and innovations in the supplements industry. We strive to stay at the forefront of scientific advancements, continuously exploring new ingredients, formulations, and delivery methods. By blending cutting-edge science with innovative techniques, we create supplements that are backed by rigorous research and deliver exceptional results. With F.A.M.E. Health Labs, you can trust that your products are infused with the latest scientific knowledge and innovations, ensuring that your brand stands out in a competitive market.

Certification

Certification

At F.A.M.E. Health Labs, we believe in upholding the highest standards of quality and safety for our supplements. That's why we proudly hold certifications from renowned regulatory bodies and industry organizations. Our commitment to excellence is reflected in our adherence to strict manufacturing practices and rigorous quality control measures. With certifications such as Good Manufacturing Practices (GMP), you can trust that our products meet and exceed industry standards. These certifications not only validate our dedication to quality but also provide assurance to our clients and consumers that our supplements are safe, reliable, and of the highest quality.

Sales Representatives

Sales Representatives

Our dedicated sales representatives at F.A.M.E. Health Labs are committed to delivering exceptional service and fostering strong partnerships. With deep product knowledge and a passion for health and wellness, they provide personalized guidance and support to meet your brand needs. Our representatives embody the values of empowerment and integrity, ensuring that you have a seamless experience.

Resources

Resources

At F.A.M.E. Health Labs, we believe in empowering our clients with valuable resources that go beyond manufacturing. That's why we offer a range of free resources to support your journey in the supplements industry. Our comprehensive library of educational materials, including courses, articles, and guides, provides valuable insights and industry trends.

Women Owned

Women Owned

At F.A.M.E. Health Labs, we take immense pride in being the first women-owned laboratory. Our dedication to innovation and empowerment drives us to redefine industry norms. By supporting our lab, you not only champion the transformative potential of women in the science of supplements, but also contribute to the progress of an inclusive and diverse landscape in our field.

Sustainability

Sustainability

At F.A.M.E. Health Labs, sustainability is at the core of our mission. We believe in preserving the health of individuals, animals and the planet. That's why we employ eco-friendly practices throughout our manufacturing processes, sourcing ethically and using sustainable ingredients. By choosing F.A.M.E., you contribute to a greener future and support our commitment to environmental responsibility.

Industry Leaders

Industry Leaders

In the ever-evolving health and wellness industry, F.A.M.E. Health Labs stands out as a trailblazer. With a focus on innovation and empowerment, we are reshaping the landscape of supplements manufacturing. Our commitment to quality, transparency, and sustainability sets us apart. Join us in embracing a new era of wellness, where science, empowerment, and exceptional quality converge at F.A.M.E. Health Labs.

Research & Development

Research & Development

At F.A.M.E. Health Labs, our robust research and development initiatives are designed to directly benefit businesses in the supplements industry. Through cutting-edge scientific exploration and continuous innovation, we create exceptional formulations that can elevate your product offerings. Our commitment to staying ahead of industry trends ensures that you receive high-quality, scientifically-backed ingredients and formulations.

CAPACITY

Our Manufacturing Capabilities

0

M+

Encapsulation
(capsules per day)

0

K+

Bottling
(bottles a day)

0

K+

Powders
(Powders a day)

0

K+

Sachets
(sachets a day)

Bring Your Product Vision to Life

Connect with Our Sales Team Now!

Connect now
Close

Request a Consultation

Thanks for reaching out
Oops! Something went wrong while submitting the form.